Competence in a demanding Sheet Metal fabrication market has always motivated Geneva to deliver
the best. Whether the application involves electronic circuit boards, or electric wires, there is
generally a need for sheet metal enclosures and sheet metal products to be manufactured to
your specifications and we are here to fill that need.
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Geneva has a Site Area measuring up to 1.8 acres and a Shop floor area of 6,540 sq.mts and the dedicated 1200 sq.mts for the medical equipment manufacturing. The modern building is well equipped with high-tech metal fabrication machinery and fully furnished administrative and operations blocks ensures timely and quality service to the customers.
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Machinery
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CNC Laser cut and CNC Turret punching press |
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CNC Press brakes and Press shop |
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TIG/MIG/Spot/Gas/Arc welding |
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Pre-treatment tanks, Anodizing |
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Conveyorised powder coating and Spray Painting |
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Electro-Mechanical Assembly |
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In-house Design Capabilities |
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Dedicated Electronics and PCBs assembly Room. |
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CNC TURRET PUNCH –STRIPPIT
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Laser and punching equipment with precision oriented punching and cutting of sheet metal capabilities.
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30 Ton Punching Capability with 33 stations |
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3 Auto Indexing Stations. Accurate to +/- 0.1 |
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Flexibility to expedite “ Hot” orders |
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Operates 24/7 as customer requirements demand |
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Prototypes done quickly and cost efficiently |
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Working Size 1250 w x 3000 L |
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Material Processed
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Aluminum, Mild Steel, Stainless Steel, Brass/Copper |
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AMADA – QUATTRO LASER CUTTING MACHINE
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Amada precision Laser and Strippit precision punching machine add flexibility to our fabrication schedule. These machines allow flexibility of multiple piece parts nesting and fabrication, with regulated tooling process. The Quattro provides the versatility of a production quality laser in a small package. It combines the latest design and development in machine, CNC and laser resonator technologies. The Quattro features a compact design, low operational and maintenance costs, ease of operation, and high performance-per-cost ratio.
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4' x 4' maximum sheet size |
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1000W flying optic |
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Fanuc FS160i-LA control |
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1,181 IPM maximum X- and Y-axis speed |
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590 IPM maximum Z-axis speed |
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AMADA – CNC PRESS BRAKES
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Amada CNC Press brakes have the ability to develop large precision sheet metal products
Promecam Press Brakes are the most state –of- art equipment with adjustable and programmable modes that enable rapid tool changeovers and increased operational efficiency. The rapid approach and indexing speed facility is combined with the ability to store multiple set-ups in the computer memory that provide opportunities for cost reductions.
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80 ton 2.5 Mtr. and 30 –ton 1 Mtr. capacity |
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101" maximum bend length |
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85" distance between frames |
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18.5" open height |
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7.8" stroke |
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16.5" throat |
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±0.0004" ram repeatability |
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GODREJ – SHEERING MACHINE
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Plating with zinc & passivated with trivalent chromate, which can with stand salt spray test up to 48 hrs carried out as per ASTM B 117. This is preferred worldwide & is esuriently.
Capacity of producing 200 million per annum.
Plant facility also consists off
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CAD/CAM Design & Programming |
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CNC Laser cut |
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CNC Turret punching press |
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CNC Press brakes and Press shop |
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TIG / MIG / Spot / Gas /Arc Welding |
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Sundering/Buffing/Grinding/Drilling/Tapping |
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Pre-treatment tanks and Anodizing |
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Powder coating, spray painting and plating facilities |
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Electro-Mechanical Assembly, Labeling and Packing |
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STP and ETP Plants |
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SPOT WELDING |
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TIG WELDING |
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MIG WELDING |
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POWDER COATING |
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SPRAY PAINTING |
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ARRIVALS OF NEW EQUIPMENTS |
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TRUMPF-TRU2020 PUNCHING MACHINE |
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Geneva is fully prepared for the increase and accepting the challenges through new upcoming projects-in punching and Laser cutting-
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Working Range-mm |
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Maximum sheet thickness: |
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Maximum work piece weight: Kgs. |
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Operates 24/7 as customer requirements demand |
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Prototypes done quickly and cost efficiently |
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Automatic loading and unloading. |
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TRUMPF-TRULASER MACHINE
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Maximum weight of workpeice-1250 Kgs |
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Maximum sheet thickness: |
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Process
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Precision Sheet Metal Fabrication
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Geneva’s "Precision Sheet metal Fabrication Business Unit" caters to the specific manufacturing
needs of our Direct Fulfillment Business customers.
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Tooling
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Geneva’s foresight and commitment is truly appreciated by its customers. Our expertise in
outsourcing designs and building stamping tools from our external associates enables
customers reduce production costs and time.
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Stamping
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Geneva specializes in high and low volume metal stamping production. Hard tool configurations can
take the form of inexpensive simple punching to complex progressive dies or forming dies.
For optimum time to market considerations, Geneva has established network of tooling suppliers worldwide who receive and convert these CAD tool designs into a machine tool language. Our commitment to a low cost tooling solution is evident with our endeavors of expansion into the global market for stamped parts.
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Welding
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| Geneva’s facility is also equipped by welding capabilities in mild steel, stainless, aluminum, brass and bronze. We utilize a variety of MIG & TIG machines, as well as inverters (Mig & Tig). All our welders are certified on National and International Levels. |
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Powder Paint Specification
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Geneva is well equipped to deliver the best Powder coating services from prototype to production to its customers.
Geneva’s prompt customer responsiveness and confidence in finishing will remain in your minds when you look out for any powder coating and liquid coating services in the future.
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Pre – Treatment
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Geneva’s Paint facility and equipment enables you to paint on both Steel and Aluminum. Our facility has 10 tanks for pre – treatment that consists of a degreasing process to remove dirt and grease from the metal. There are two options of coating available like phosphate (for Steel) and chromate (for Aluminum). The material used for coating allows the powder to bind onto the material and provides protection from corrosion.
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Small and Large Parts
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Our paint facility is equipped to paint both small and large components. The facility also has an operational tool-making department that develops and produces jigs and fixtures to allow optimum throughput of components. These components are processed three times in the oven, which allows the paint line to operate at up to 3 meters per minute.
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Value Added Assembly
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Geneva has also created a niche in the market for its economically manufactured and integrated custom mechanical enclosures for servers, networking and desktop industries.
We can integrate a wide variety of electronic/electromechanical commodities such as PCBAs, fan modules, power supplies, cables & harnesses, micro motors, cosmetic components, switches into enclosures and provide the required testing environment. A complete assembly area includes automatic screw/pem setters, air tools and riveters for fast accurate hardware installation too.
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Final Assembly, Test and Pack
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Geneva enables specific final assembly, testing and packing processes that will be unique to each of your products. This process involves Bar-coding key components, dedicated assembly and test procedures. We manufacture your product, test and pack them unit-wise with unique configurations.
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Outbound Logistics
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Our outbound logistics department is well trained and has vast amount of experience in managing international shipments, warehouse logistics, off-peak hour and quarter-end deliveries. We can ship products to your end-customer directly or to your hub, wherever you require.
You can trust our production staff that always ensures that the deliveries of your products are done on time as we understand and meet your scheduling needs. |
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Supply Chain Management
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Geneva has a well-organized, systematic and integrated Supply chain management process in place. Geneva always believes in systematic coordination with your approved vendor list directly or even interacts with our own approved vendors for your benefit. Both our dedicated commodity buyers and supply base engineers will interact and coordinate with your engineering or supply base staff to offer best global solutions and a cost-effective approach.
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| Our Supply chain is managed in manner that is most economical and beneficial to your product development process. Be it sheet metal parts, cosmetic components, electro-mechanical components, PCB’s/Backplanes, power supplies, cable assemblies, hard disc drives, cooling modules, memory modules, either generic or custom designed; our team will put together a team of suppliers who will manage them for the lowest possible Total Cost of Ownership. |
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Program Management
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Geneva core objective is to provide best quality client services and accurately manage and develop your products. To accomplish these objectives, Geneva has appointed Program Managers who are experts and have extensive qualification and sound technical backgrounds. These industry experts manage all the activities pertaining to you prototyping, development and enable the release of your products to the level of production and manufacture.
Geneva has successfully conceptualized and developed a precise system of coordination between the customer, engineering, New Product Introduction and manufacturing. By monitoring and tracking these activities, we can reduce the time take and money spent in producing your products.
Geneva’s Program Management activities are effective from the initial meeting stages of the project and continue throughout the formal manufacturing release. It is important for one to understand some of these activities
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Program Status Documentation |
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Engineering and NPI Schedule Ownership |
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Schedule and Coordination of Formal and Informal Design Reviews |
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Monitor Engineering and NPI Budgets |
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Process Controls within Engineering and NPI |
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Create cross-functional teams for each project/program |
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Host Formal Phase Review/Release Meetings |
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